Making Saw Blade Shaft Adaptors

One thing everyone has had to come to grips with are saw blade adaptors, now that the majority of the diamond tooling we buy is made in China.  There have been problems with consistency and other things, things like arbitrary shaft hole sizes in the same lot, et al.   Sometimes, even most of the time, a Chinese item will work ok, as long as you fix it first.  Remember that natural law, rocky-san.

When you put your new sawblade up to the shaft of your saw, and the hole in the blade is too big for the shaft, you are in need of a shaft adaptor.  There are some commercial adaptors available and if you can find those that work (Good Luck!) stick with them.  Otherwise, fashion your own from thin cut cross sections of pvc pipe, sanded and/or filed and/or cut down; or punched out of leather or plastic with round punches of varying sizes.  That last I have been recently successful with.  Tape your adaptor into the blades hole from one or both sides of the blade.  Lighters can come in handy during these operations as well.

You want the blade to rotate without wobble, so it has to be centered on the shaft pretty closely.  It can be done, perhaps not easily, but correctly.  When doing these make 4-6, use the best one.